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From De Re Metallica by Georgius Agricola (translated by Herbert Hoover), published by Dover Publications. Reprinted with permission of Dover Publications.

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   USIM PAC

 
   USIM PAC: The Process Engineer's Toolbox   
   

Process Design

  • Define the main treatment stages to reach a given objective
  • Determine the forecasted material balance: each stream description
  • Size the main equipment and define the settings
  • Estimate the investment and operating costs
  • Contribute to the technical and economical feasibility studies
Hydrocyclones
Bio-oxidation and extraction of refractory gold ore

Process Optimisation

  • Increase the process capacity
  • Improve the final product quality
  • Consumption reduction: energy, water, reagents
  • Evaluate and limit environmental impact
  • Adapt the process to the raw material variability
  • Increase reactivity, facing up to the market variations

Process Monitoring

  • Control performance
  • Plant surveys

Mineral industry for all types of minerals and ores

  • Iron, base metals, sulfide and oxidized ores
  • Precious metals, Diamonds
  • Phosphate, potash
  • Industrial minerals (kaolin, feldspar, carbonate, talc…)
  • Building materials: aggregates, cement, plaster
  • Uranium, coal

Other industries

  • Industrial and urban waste management
Grinding mill
Size distribution curves

A user-friendly interface focused on process engineers’ tools

  • The flowsheet is easily drawn using a set of unit operation icons.
  • A click on a stream gives access to:
    • The material flowrate, size distribution and composition;
    • The size distribution and washability curve.
  • A click on a unit operation gives access to:
    • The unit size and settings, the mathematical model parameters;
    • The partition curve and the split curve.
  • Tables permit display of global plant performances.

A library of unit operation mathematical models

  • Crushing, grinding, attrition, fine grinding; Size classification, gravity and magnetic separation, flotation;
  • Solid-liquid separation: settling, thickening, filtration ;
  • Hydrometallurgy : leaching, CIP, CIL, precipitation, solvent extraction, electrowinning

Powerful algorithms and methodologies for:

  • Process simulation;
  • Equipment sizing;
  • Equipment setting optimization;
  • Capital cost estimation;
  • Sensitivity analysis to evaluate process flexibility.
Flotation Plant

  • Better knowledge of the process

  • Reduction of pilot and industrial tests

  • Identification of bottlenecks

  • Fast evaluation of alternative configurations

  • Evaluation and use of the process flexibility

  • Increased recovery

  • Consumption reduction: reagents, energy, water
Advantages of USIM PAC
Download the USIM PAC Product Sheet in PDF format
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