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USIM PAC: The Process Engineer's Toolbox |
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Process Design
- Define the main treatment stages to reach a given objective
- Determine the forecasted material balance: each stream description
- Size the main equipment and define the settings
- Estimate the investment and operating costs
- Contribute to the technical and economical feasibility studies
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Process Optimisation
- Increase the process capacity
- Improve the final product quality
- Consumption reduction: energy, water, reagents
- Evaluate and limit environmental impact
- Adapt the process to the raw material variability
- Increase reactivity, facing up to the market variations
Process Monitoring
- Control performance
- Plant surveys
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Mineral industry for all types of minerals and ores
- Iron, base metals, sulfide and oxidized ores
- Precious metals, Diamonds
- Phosphate, potash
- Industrial minerals (kaolin, feldspar, carbonate, talc…)
- Building materials: aggregates, cement, plaster
- Uranium, coal
Other industries
- Industrial and urban waste management
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A user-friendly interface focused on process engineers’ tools
- The flowsheet is easily drawn using a set of unit operation icons.
- A click on a stream gives access to:
- The material flowrate, size distribution and composition;
- The size distribution and washability curve.
- A click on a unit operation gives access to:
- The unit size and settings, the mathematical model parameters;
- The partition curve and the split curve.
- Tables permit display of global plant performances.
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A library of unit operation mathematical models
- Crushing, grinding, attrition, fine grinding; Size classification, gravity and magnetic separation, flotation;
- Solid-liquid separation: settling, thickening, filtration ;
- Hydrometallurgy : leaching, CIP, CIL, precipitation, solvent extraction, electrowinning
Powerful algorithms and methodologies for:
- Process simulation;
- Equipment sizing;
- Equipment setting optimization;
- Capital cost estimation;
- Sensitivity analysis to evaluate process flexibility.
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- Better knowledge of the process
- Reduction of pilot and industrial tests
- Identification of bottlenecks
- Fast evaluation of alternative configurations
- Evaluation and use of the process flexibility
- Increased recovery
- Consumption reduction: reagents, energy, water
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| Download the USIM PAC Product Sheet in PDF format |
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